EDM Machining

Precision Wire EDM Services

Wire EDM cutting for conductive metals, hardened tooling components and complex through-profiles manufactured to customer drawings.

  • Complex through-profiles and narrow slots
  • Suitable for hardened conductive materials
  • Low cutting force for delicate features
  • Drawing-led inspection of critical geometry
Precision wire EDM machined tooling blocks with complex internal profiles

Capability overview

Built around your drawing and functional requirements.

Precision wire EDM support for complex profiles, narrow slots, hardened conductive materials and drawing-led dimensional inspection.

Project workflow

From requirements to controlled production.

01

Geometry review

Material conductivity, workpiece thickness, start-hole access, profile geometry, corner requirements and datum strategy are reviewed.

02

Programming & setup

Wire path, workholding, cutting sequence and inspection references are planned around the controlled drawing.

03

EDM cutting

Rough and finishing passes are selected according to geometry, surface requirement and project-specific dimensional needs.

04

Verification

Critical profiles, slots, tapers and feature relationships are checked using the agreed inspection method and reporting scope.

Materials

Material scope

  • Tool steels
  • Hardened steels
  • Stainless steels
  • Copper and brass
  • Aluminum alloys
  • Other electrically conductive materials by review

Applications

Typical project uses

  • Die and mold inserts
  • Precision punches and tooling
  • Extrusion and forming components
  • Fixtures and gauges
  • Complex internal profiles
  • Prototype and replacement tooling

Frequently asked questions

Planning your next RFQ.

Project-specific capability depends on the drawing, material, quantity and inspection requirements.

Read the RFQ checklist
What information is needed for a wire EDM quote?+

Provide the 3D model and controlled drawing with material, heat-treatment condition, thickness, quantity, critical profiles, surface requirements and inspection needs.

Can wire EDM cut hardened steel?+

Wire EDM can process electrically conductive hardened steels without relying on conventional cutting force. Final capability still depends on material, thickness and geometry.

Does every closed profile need a start hole?+

A closed internal cut normally requires a suitable start-hole or another defined wire-entry approach. Identify existing holes and surfaces that must remain untouched.

Can wire EDM produce tapered or intricate profiles?+

Tapered and intricate through-profiles can be reviewed, subject to workpiece thickness, machine access, angle, corner geometry and the required inspection method.

Discuss your Wire EDM project.

Send the key project details and our manufacturing team will respond with a focused next step.