Molding, tooling & forming

Choose the production route before tooling begins.

Compare plastic injection molding, metal injection molding, export molds, metal stamping and die casting around material, geometry, production volume, tooling ownership and validation requirements.

  • Drawing and application review
  • Tooling concept and ownership defined
  • Sample acceptance planned
  • Production route confirmed per project
Custom plastic injection molded housings and components
01Plastic injection molding
Custom die cast metal components
05Die casting
Part requirements3D CAD, controlled drawing, application and critical features.
Production demandPrototype quantity, annual forecast and expected program life.
Validation planT1 samples, appearance, dimensions, function and documentation.
Tool ownershipTool location, maintenance, transfer, spares and end-of-life terms.

Five project routes

One sourcing entry point, five distinct processes.

We keep the terminology clear because each route has different material behavior, tooling risks and cost drivers. Final capability and supplier route are confirmed against the project.

01

Thermoplastic parts

Plastic Injection Molding

Resin is melted and injected into a controlled mold cavity for repeat production of housings, functional components and assemblies.
  • Resin, color and appearance review
  • Insert molding and overmolding by project
  • Tooling, samples and repeat production
Explore capability
02

Small complex metal parts

Metal Injection Molding

Fine metal powder and binder are injection molded, then debound and sintered. Geometry, material, shrinkage and production quantity must be evaluated together.
  • Feedstock and material specification
  • Debinding and sintering route
  • Secondary operations and inspection
Request project review
03

Tool transfer & production launch

Export Mold Tooling

Injection molds prepared for customer transfer need an agreed mold standard, machine interface, documentation, spares and acceptance plan—not only a finished cavity.
  • Customer mold standard and destination
  • T1 samples and acceptance criteria
  • Tool drawings, records and spare parts
Request project review
04

Sheet metal forming

Metal Stamping

Blanking, piercing, bending, drawing and forming use dedicated dies to produce repeat sheet-metal components from coil or sheet.
  • Material temper and grain direction
  • Single-stage or progressive tooling review
  • Burr, flatness and forming controls
Request project review
05

Non-ferrous metal components

Die Casting

Molten non-ferrous metal is injected into a steel die under pressure, followed by trimming and any required machining, finishing and inspection.
  • Alloy, wall section and draft review
  • Tooling and sample validation
  • Secondary CNC machining and finishing
Explore capability

Process comparison

Start with material form and production intent.

A similar-looking part can require a completely different process depending on whether it begins as resin, powder feedstock, sheet, molten alloy or a transferable tool.

ProcessStarting materialUseful starting pointKey RFQ controlsNext step
Plastic injection moldingThermoplastic or selected thermosetMolded polymer components at repeat volumeResin, shrinkage, draft, gates, parting line, ejectors and appearanceReview
Metal injection molding (MIM)Metal powder plus binder feedstockSmall, intricate metal geometry at suitable production volumeMaterial standard, sintering shrinkage, section balance, datum and post-processingReview
Export mold toolingSteel or aluminum tooling systemCustomers who will run the mold at another production sitePress interface, mold standard, resin, expected life, documentation and acceptanceReview
Metal stampingSheet or coil metalRepeat flat or formed sheet-metal componentsMaterial condition, thickness, bend/form direction, burr side and tool conceptReview
Die castingAluminum, zinc or other reviewed non-ferrous alloyComplex metal housings and structural components at repeat volumeAlloy, draft, wall transitions, parting line, porosity-sensitive zones and machining allowanceReview

Tooling-to-production workflow

Approve the tool around the production requirement.

Tool price alone does not define project risk. Agree on the sample, changes, ownership and production-release criteria before construction begins.

01Part & volume review
02DFM & tool concept
03Tool build & trial
04T1 sample validation
05Production or tool export

Tooling-ready RFQ

Send enough information to compare the right process.

When the production route is not yet fixed, share the application and commercial demand as well as the geometry. The review can then consider tooling, unit economics and downstream operations together.

Request a Molding & Tooling Review
  • Latest CAD and drawing revisionIdentify datums, critical dimensions, appearance zones and mating parts.
  • Material or required propertiesState approved grades, restricted substitutions and operating environment.
  • Quantity and program forecastInclude prototype, annual demand, lot size and expected program life.
  • Tooling and sample expectationsDefine ownership, tool location, T1 quantity and acceptance criteria.
  • Secondary operationsList machining, inserts, finishing, marking, assembly and packaging.
  • Inspection and documentationCall out reports, testing, traceability and any governing specification.

Frequently asked questions

Separate the process names, then compare the project fit.

Clear terminology helps tooling suppliers, production teams and buyers evaluate the same requirement.

Send a project for review
Are metal stamping and die casting types of molding?+

Not in standard manufacturing terminology. Metal stamping forms sheet or coil with a die, while die casting injects molten metal into a die. They are grouped here because buyers often evaluate all five as tooling-dependent production routes.

What is the difference between plastic injection molding and metal injection molding?+

Plastic injection molding normally delivers the molded polymer as the finished base material. Metal injection molding uses metal-powder feedstock; the molded green part must be debound and sintered, so material behavior and shrinkage are central to the process plan.

What makes a mold an export mold?+

An export mold is intended for transfer to and operation at a customer or nominated production facility. The RFQ should define the destination mold standard, target press, utilities, resin, expected service life, documentation, spare components, sample approval and shipping requirements.

Should I request tooling and production in the same RFQ?+

Usually yes. Quote the tool together with target annual quantity, expected program life, sample plan, production material, appearance requirements and inspection scope so the tool concept is matched to the real production need.

Are all five processes completed in-house?+

The manufacturing and tooling route is confirmed during project review. Depending on process, specification and capacity, work may be coordinated with a qualified specialist supplier and verified against the agreed drawing and inspection requirements.

Discuss your molding, tooling or forming project.

Send the key project details and our manufacturing team will respond with a focused next step.